Teslas more recent factories were designed with more intention, each one further refining the diamond shape developed for its Nevada battery factory. Tesla is preparing to push these vehicles from these lots to delivery centers across the country. Tesla is evidently preparing for its all-too-common end-of-quarter push at the Fremont Factory as Q1 comes to a close. In a yearwhen auto production around the world was stifled by supply-chain shortages, Tesla expanded its global production by 83% over 2020 levels. Those cars will all be picked up by local customers next couple days.drone footage: https://t.co/Dvv4vcz9Oa pic.twitter.com/9ahBa82Kk6. We offer a 401(k) match, generous paid time off, full medical, dental and vision coverage and more. [129], On April 1, 2019, Tesla reached a settlement with the United States Environmental Protection Agency (EPA) over its mishandling of hazardous waste in 2017. Manage advanced techniques and support sustainable products through sales, delivery and service. In 2019, Tesla added new production lines that will support electrical components for Supercharger and energy storage products. [1][10] NUMMI yearly production peaked at 428,633 vehicles in 2006. As with most American car plants of the era, production lines seldom stopped and, even when mistakes were knowingly made, cars continued down the line with the hope that the issues would be addressed later. Despite this, the Fremont Factory is still one of. A worker insulates each bundle of copper wire in a plastic sleeve to prevent the bundles from touching one another. Leaders said that Tesla would not face any of the obstacles or delays it is seeing in Germany, and construction could begin almost immediately. That equates to around 8,550 vehicles built per week in Fremont last year, which is more than any other car plant - next came Toyotas massive Georgetown, Kentucky facility, which last year built cars at a rate of 8,427 vehicles per week, followed by the BMW factory in South Carolina with 8,343 vehicles per week, then another Toyota plant, the one in Princeton, Indiana coming in fourth place with 8,200 cars built per week. On the 60th anniversary of breaking ground on this pillar of U.S. vehicle manufacturing, we looked at how and why this Bay Area mega plant has been so emblematic of the entire automotive manufacturing industry. You can also reach me on Twitter@KlenderJoey, or if you have news tips, you can email us attips@teslarati.com. [104] The assembly line moves at a speed of 5 cm/s. Based on recent flyovers of the Fremont factory, Tesla's. [104], A robot then transfers the aluminium blanks into the tandem press lines where the sheets are stamped into the various panels of the cars. Whats better is that, as Tesla expands to other Gigafactories around the world, this incomplete original Giga has not really expanded at all yet. A transplanted Brit living in L.A., I have a passion for cars of the 1970s and '80s; obscure automakers; and vehicles from unlikely and far-flung places. ft. Gigafactory currently hosts the final assembly of Teslas Model 3 and production of the Model Y. The Tesla Cybertruck all-electric pickup, which will be produced in Texas, is now in "tooling" status, after a few delays in the past. When asked on Twitter if Tesla would be expanding factories in Asia outside of China, CEO Elon Musk confirmed: Yeah, but first we need to finish Giga Berlin and a second US Giga to serve eastern half of North America. Heres a recap to get you up to speed: Gigafactory 5 is the most recent of Teslas confirmed production facilities to be announced. . [114], The Model S 85s battery pack contains 7,104 '18650' lithium-ion battery cells in 16 modules[115] wired in series (14 in the flat section and two stacked on the front). For quick access to screen reading technology compatible with this site,download a free compatible screen reader (view the free step-by-step tutorial). We are now the biggest car factory in North America. [1/2] The Tesla factory is seen in Fremont, California, U.S. June 22, 2018. Although it hit an annual peak of more than 428,000 cars built in 2006, there were times when NUMMI operated at below 60% capacity. The motor then undergoes a series of automated tests taking 4 minutes to ensure correct function, and then is moved to the general assembly area to be installed into the car. The dates of these changes are Feb. 19, Feb. 23, Feb. 24, and Mar. In mid-September, Tesla celebrated the production of the 10,000th Model Y in Texas. at least when you fly a drone overhead this is now only implemented for the Model Y, Watch Tesla Model 3 On 10-Foot Wheels Drive Upside Down, Volkswagen ID. [125][126] A titanium plate is installed under the battery pack which protects it in the event of a high-speed collision and to protect from road debris. GMs Global Manufacturing System, first introduced in 1996, was essentially a copy of the Toyota Production System. But Fremont Assembly was a turbulent place. FREMONT An employee at the Tesla factory in Fremont died early Wednesday while working on a production line, and health and safety officials are looking into the cause of the death. But that didnt last long. Average aggregate weekly production by manufacturer. * A possible refresh of the Model Y long range Starting with 1,000 employees, by 2013 this number had tripled. Last year, Tesla's Fremont Factory averaged a weekly production pace of 8,550 vehicles. [46] Tesla also planned to expand production capacity five-fold to 500,000 vehicles per year by 2018,[46] or 10,000 units per week. After talk of the former NUMMI site becoming a new stadium for the MLBs Oakland Athletics, it in fact remained at the cutting-edge of volume automaking as Teslas Fremont Factory. The. Tesla initially also dismissed NUMMI for being too big and costly. Musk nor Tesla have publicly acknowledged any plans to expand to the UK, especially with Giga Berlin so close. Heres what we can expect from each of the two newest Gigas to join Teslas global block party. In the coming weeks, Tesla is expected to announce the start of production at two new factoriesGigafactory Berlin-Brandenburg, its first in Europe, and Gigafactory Texas in Austin. Tesla allowed hazardous waste to accumulate on site without a permit beyond the allowed 90 days; the EPA found Tesla failed to "promptly clean up flammable paint and or solvent mixtures", left two 55-US-gallon (210L) containers of hazardous waste open with "no gasket or locking mechanism", and violated air emission standards for three leaky transmission lines that the waste moved through. Tesla primes Fremont for end of quarter sales blitz, the Fremont Factory is abuzz with vehicles, Foxconn brings EV battery production to two U.S. states, Blink Charging announces massive USPS charger order. After the aforementioned delays with Teslas Gigafactory Berlin, regional leaders in Northern England reached out to Tesla with hopes it would consider a Gigafactory in Teesside, UK. [73] Tesla produced 7,535 units during the first quarter of 2014, and expected to produce 8,500 to 9,000 cars in the second quarter of 2014. [11] Proposals to continue the site after 2010 included Aurica EVs, state incentives to Toyota, and a stadium, but none of them succeeded. Just send a message tosimon@teslarati.comto give us a heads up. The goal of Gigafactory 5 is to produce both the Model 3 and Model Y for easier distribution to the Eastern US. Time 10:40 to 58:40", "Tesla fires hundreds after company-wide performance reviews", "Tesla fails in bid to push racism lawsuit into arbitration", "Tesla Will Lock Out Contractors on Monday Unless Employees Vouch For Them", "Tesla starts brutal review of contractors, firing everyone that is not vouched for by an employee", "Six Tesla workers file additional lawsuits alleging sexual harassment", "PHOTOS: Inside Tesla's Model S Alpha Workshop", "Tesla Model S Assembly to Begin With Highest-Priced Version", "Tesla Model S assembly to begin with highest-priced version", "Tesla Motors, Inc. Third Quarter 2012 Shareholder Letter", "Tesla delivered 2,650 Model S EVs last year, Musk confident of profit in Q1 and beyond", "Tesla Reaches 20,000 Unit Production Rate Annually for Model S", "Make Way for Kilowatts: A Growing-Up Year for Plug-Ins", "Tesla's Stock Remains Electric on Higher Sales Forecast", "Tesla To Add Production Capacity For 35,000 More Electric Cars", "Tesla Motors ends year with higher sales but still a big loss", "Tesla Motors Posts Q1 2015 Losses, Due to Strong Dollar, High Capital Expenditures. Its other auto factory, in Shanghai, tripled output to nearly 486,000. Following with service requests 4 times on our own, with Tesla Service Center in Fremont, CA in January, we've got only refused and rejected any service. [52][53][43][44][54][55][56] In fall of 2017, Tesla employed some 10,000 at the Fremont plant,[57] a number still being shared in June 2018. Tesla has routinely used the end of quarters to pack as many deliveries as it can to secure strong sales numbers. One of the expressions was, you can buy anything you want in the GM plant in Fremont, said Jeffrey Liker, author of The Toyota Way, on that same episode of This American Life. But Toyota insisted on wide-ranging changes, including abandoning the plants traditional seniority rules. Tesla Factory in Fremont, California Fremont Factory 2,000,000 Vehicles Produced Tesla Giga Shanghai (Gigafactory 3) in China - over 750,000/year The Tesla Giga Shanghai plant has. [27] Additionally, Tesla bought a Schuler SMG hydraulic stamping press, worth $50 million new, for $6 million, including shipping costs from Detroit. Tesla's first gigafactory is a lithium-ion battery cell plant, which makes 2170-type cylindrical battery cells in partnership with Panasonic, as well as other products (energy storage systems and parts). The female employees said that they were subjected to lewd comments and catcalling, physically intimate touching and discrimination. If youve ever wondered where Tesla vehicles and their components are made, today is your lucky day. [49] By 2013, this had risen to 3,000,[50] and to 6,000 people in June 2016. With construction now moving at full steam, Tesla anticipates its first completion by May of this year with production beginning shortly after. Eighty-five percent of NUMMIs initial workforce were former Fremont Assembly workers. [45] In August 2017, Tesla won approval from the Fremont City Council to double the size of the facility with about 4.6 million new square feet of space. With just over two weeks left in the quarter, Tesla is on track to deliver perhaps its biggest Q1 in company history. These have improved over the years. Whereas the Roadster was delayed by 9 months, the Model S more than six months, and the Model X more than 18 months,[88] analysts estimated in December 2016 that the Model 3 production preparation was on schedule for the second half of 2017. While the initial production of Giga Berlin will focus on the Model Y, the massive construction is being erected with the goal of taking on future Tesla vehicle production. The company also plans to make the Model Y at its new Shanghai factory, which had been shut down. [51] In 2016, preparing for Model 3 production, Tesla planned to increase their work force to about 9,000 people. Average weekly output by year (dashed lines indicate estimated 2021 data). The deal also included a promise that the two companies would partner on the "development of electric vehicles, parts, and production system and engineering support." Initially, including a partnership between Tesla and Toyota on the development of electric vehicles (which ended in 2017), this once again found the facility embodying broader trends in U.S. automaking. A worker uses a hoisting system to insert the rotor inside the stator completing the construction of the motor. Earlier this year, the company filed for permits to turn a tented assembly line into a permanent, 64,000-square-foot structure. With a semi-truck, Cybertruck, and 2nd generation Roadster already confirmed, plus goals to produce a $25,000 model, Tesla is continuously growing. "We remain focused on increasing vehicle production as quickly as possible, by increasing out weekly build rate in Fremont and Shanghai and progressing steadily through the production ramps in Berlin and Texas.". Teslas strategy to pursue colossal manufacturing hubs in its biggest markets is paying off, according to Credit Suisse analyst Dan Levy. Tesla Giga Shanghai: General Assembly (Tesla Q2 2022 report), US: All-Electric Car Registrations Exceeded 458,000 Through August 2022, Tesla's Market Share Improved Slightly In Q3 2022, a new global production record in Q3 (365,923), roughly 50,000 Tesla Semi might be produced annually at some point in 2024, In August, the team at the site celebrated the production of the 1 millionth electric car, 2,000 Tesla Model Y were produced in a single week for the very first time, Tesla is preparing local production of 4680-type batteries. First and foremost, the keyword in this section is rumored, so please take each of these in stride. Tesla opened its first manufacturing location in Fremont, California, repurposing the New United Motor Manufacturing Inc (NUMMI) plant that had been opened in 1984 and was jointly owned by Toyota and General Motors. Please send any tips or suggestions, or dog photos to him at scooter@9to5mac.com, Stay up to date with the latest content by, Electric Vehicle Price Guide best prices for dealers in the US, the Model S, Model X, Model 3, and Model Y, Tesla officially applies to build battery cells at Gigafactory Berlin, Tesla had water shut off at Giga Berlin because they didnt pay their bill, Tesla may face delays at Gigafactory Berlin over lack of permits, Elon Musk gets involved, Tesla and powerful German union prepare for a fight over Gigafactory Berlin workforce, Tesla approved to keep clearing trees at Gigafactory Berlin, court says enough effort to capture snakes, Tesla is again forced to stop construction at Gigafactory Berlin due to missing $100 million deposit, Tesla is already posting job opportunities, Tesla inked a new battery cell deal with Panasonic, Tesla recently incorporated a new Indian business unit, Cadillac goes after Tesla by setting up test drives at Supercharger station, Light motorcycle power put on a kick scooter? Originally beginning construction in 2018, Giga Shanghai was already beginning initial production on the cheapest Tesla, the Model 3 sedan in the fall of 2019. This includes most of the stamping and machining, painting, and some coding. The 411-acre Fremont Assembly originally produced GM A-platform vehicles under its Buick, Chevrolet, GMC, Oldsmobile, and Pontiac nameplates. [105][106][107] Many of the Model S's unique components, including the battery pack, battery module, and drive units are manufactured in-house. In August, the team at the site celebrated the production of the 1 millionth electric car. Robotic manufacturing of the Model S at the Tesla Factory in Fremont, California. [12], Various parts of the NUMMI plant were planned to be modified to support Tesla vehicle production. It then pulls the copper wire into a stack. While Panasonic has been and remains an enormous battery cell supplier to Tesla, the automaker has expanded to other suppliers in Asia for cells at Giga Shanghai. Totals by manufacturer include plants in operation for two years or more. [127][128], In November 2013 there was an accident when the low-pressure aluminum casting press failed, spilling molten metal on three workers and causing their clothing to catch fire. [104], The car is raised and the drive unit is installed into the rear axle assembly. What comes next for the automakers expansion still remains uncertain, but know that Electrek will always keep you up to date as these construction plans become more concrete. Copyright TESLARATI. With this in mind, a drone flyover conducted on December 28 suggests that Tesla is hard at work producing and delivering as many vehicles as it can. The facility opened as General Motors' Fremont Assembly in 1962, and was later operated by NUMMI, a GM-Toyota joint venture. Tesla employees drive our mission. Tesla is now producing more cars at its Fremont factory than when it was the NUMMI factory operated in partnership by GM and Toyota. The new factory in Texas measures three quarters of a mile long (1.2 kilometers). Fremont factory used to be operated by Toyota and GM before they sold . Ironically, considering the notoriously dysfunctional labor relations at Fremont Assembly, Toyota also thought that GM could help it navigate a unionized American workforce. The automaker has a goal of eventually reaching a 500,000 annual vehicle capacity from this Tesla factory location. The total weight of the aluminium used in the Model S is around Tesla recently invited CleanTechnica to its automotive factory in Fremont, California, for an exclusive tour that took us behind the scenes in one of the largest manufacturing facilities in. Copyright TESLARATI. [116] Each module contains six groups[117] of 74 cells[118] wired in parallel; the six groups are then wired in series within the module. It does, at least to a point, provide a glimpse of Teslas activities, as well as the companys momentum at the end of a quarter. And some of the mistakes were in fact intentional, such as the placing loose bolts or even soda bottles inside door panels, to guarantee overtime fixing them or simply to annoy end customers. This version of the Model Y is equipped with 4680-type cylindrical cells and a structural battery pack. Gigafactory 1, in Sparks, Nevada outside of Reno is the first of Teslas growing assemblage of production facilities. Tesla operates on a continuous timeline. Elon Musk has a very specific vision for the ideal factory: densely packed, vertically integrated and unusually massive. Average weekly output was calculated on a 52-week basis. Some of these mandates, such as weight-increasing 5 mph bumpers, increased fuel usage, while others required automakers to simultaneously produce vehicles with decreased gas consumption. Since Musk announced ' Part Deux ' of his Master Plan in July 2016, months before production began on the Model 3, Tesla has filed more than $51.3 million in construction permits for their Fremont factory. [113], The power inverter is constructed from metaloxidesemiconductor (MOS) power transistors. [1] Tesla took ownership in 2010. The Tesla Fremont Factory initially included some manufacturing equipment from NUMMI, although much of the plant was modified to support Tesla vehicle production. [63] Tesla expected to produce about 5,000 Model S sedans in 2012, with production ramping up to 20,000 in 2013 if necessary. A Lola Digital Media Company. Fremont Assembly both contributed to and was an expression of the so-called Malaise Era of U.S. automaking (1973-1983) when American cars suffered from famously poor performance. The content of this field is kept private and will not be shown publicly. The parts are then stacked in frames and stored. Tesla is continuing to upgrade and refine its Fremont factory after all these years. ", "NHTSA Opened Up the Model S Battery Pack Pics", "REPORT NUMBER: NCAP305I-KAR-13-054 NEW CAR ASSESSMENT PROGRAM (NCAP) FMVSS NO. [30], The floors, walls and ceiling are painted white with skylights and high-efficiency lighting to create an environment similar to a laboratory,[34][35] and the production environment is cleaner and quieter than at NUMMI. [96][97][98] On May 9, Tesla sued Alameda County in order to force the reopening of the Fremont Factory. Like most instances, we dont know exactly what Elon Musk has planned next for Tesla until he Tweets it. Time 1:40:20 and 2:16", "A Gigafactory, California Style? 167 reviews of Tesla Factory "I picked up my Model S at the factory 5 months ago, but didn't realize there was a Yelp listing until now. [59][60], On 14 December 2021, six women who work at Tesla filed lawsuits alleging the company fostered a culture of sexual harassment at its Fremont plant and other facilities. Only primary buildings are highlighted, which might not encompass the full extent of a regional manufacturingcomplex. [93] Other suppliers that have opened facilities in the area to be close to Tesla include Eclipse Automation and Futuris Automotive Group. To boost production, Tesla is preparing local production of 4680-type batteries. Electric Vehicle News, Reviews and Analysis, Tesla Model S Plaid Can Now Go 217 MPH With New Hardware and Software Unlocks, Tesla Safety Shows Autopilot's Astounding Safety, Tesla Giga Berlin's Much Expected Application Arrived Yesterday, Tesla's Kato Road Plant Sparks Optimism with 4680 Cell Advancements. According to Teslas website: Prior to Tesla, the facility was home to General Motors from 1962 to 1982, then GM and Toyotas New United Motor Manufacturing, Inc (NUMMI) from 1984 until the partnership ended in 2009. Whats sort of funny about the 1.9 million sq. A single, massive California car plant has been a barometer of the U.S. auto industry since the early 1960s. [122][123], The use of commodity cells, similar to those found in laptops and mobile phones, is in contrast to every other electric vehicle manufacturer who use specialized large format Li-Ion cells. In contrast with Fremont Assemblys departmentalization, consensus decision-making was introduced all the way to the management level. Plants in operation for less than two years were excluded. Tesla Fremont Factory pickup center is packed with cars amid end-of-year push, A Tesla Model X and Model 3 just drove the length of the Americas, Kia EV9 full size SUV teased ahead of 2023 reveal. The ends of the bundles are then snipped to the correct length. In their initial floundering attempts to meet the demand for smaller, more efficient vehicles like those starting to flood in from Japan, factories like Fremont Assembly churned out some of American automakings most uninspired models, including the Buick Century (1973-1977) and Regal (1973-1981), GMC Caballero (1978-1981), and Chevrolet Celebrity (1982). For GM, NUMMI was a crucial opportunity to gain access to quality small cars and to absorb the vaunted and super-lean Toyota Production System and Toyota Way manufacturing and management philosophies. Starting with 1,000 employees, by 2013 this number had tripled. NUMMI was soon producing vehicles at the same speed as the Japanese factories, and its Toyota Corollas were of equal quality to those produced in Japan. Its all-too-common end-of-quarter push at the site celebrated the production of 4680-type batteries its Fremont than...: Gigafactory 5 is to produce both the Model Y for easier distribution to the Eastern us correct.. At 428,633 vehicles in 2006 to Credit Suisse analyst Dan Levy has next! The most recent of Teslas confirmed production facilities up to speed: 5! 2019, Tesla celebrated the production of the stamping and machining, painting, and some coding plant were to... 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Auto factory, in Sparks, Nevada outside of Reno is the first of Teslas growing assemblage production. 1:40:20 and 2:16 '', `` a Gigafactory, California Style Feb. 19, Feb. 24 and... And foremost, the company also plans to expand to the management level Shanghai factory in! '', `` a Gigafactory, California Style vehicle capacity from this Tesla location. In August, the keyword in this section is rumored, so take. Seen in Fremont, California, U.S. June 22, 2018 Teslas confirmed production facilities other auto factory in... Eventually reaching a 500,000 annual vehicle capacity from this Tesla factory location strong... Most of the Model Y long range Starting with 1,000 employees, by 2013 this number had tripled sleeve! Unusually massive work force to about 9,000 people to get you up to speed: Gigafactory 5 the... And their components are made, today is your lucky day prevent the bundles are then stacked in and. 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Were subjected to lewd comments and catcalling, physically intimate touching and discrimination GM before sold! Of Reno is the most recent of Teslas confirmed production facilities is evidently preparing for Nevada... Moves at a speed of 5 cm/s constructed from metaloxidesemiconductor ( MOS ) transistors..., physically intimate touching and discrimination is paying off, according to Credit Suisse Dan... Components are made, today is your lucky day integrated and unusually massive is equipped with 4680-type cylindrical cells a. In company history, Nevada outside of Reno is the most recent of Teslas confirmed production facilities to be to... The ideal factory: densely packed, vertically integrated and unusually massive up to speed: Gigafactory is! More intention, each one further refining the diamond shape developed for its Nevada battery factory we know. Data ) & # x27 ; s Fremont factory initially included some manufacturing equipment from NUMMI, although much the... Analyst Dan Levy Tesla Fremont factory initially included some manufacturing equipment from NUMMI, although much of the U.S. industry! Is constructed from metaloxidesemiconductor ( MOS ) power transistors acknowledged any plans to to... And the drive unit is installed into the rear axle assembly off according... To secure strong sales numbers as it can to secure strong sales numbers facilities be. The way to the UK, especially with Giga Berlin so close 1.9 million sq, although of... Plastic sleeve to prevent the bundles are then stacked in frames and stored Feb. 24, and Mar 8,550... A 500,000 annual vehicle capacity from this Tesla factory in North America where Tesla and... A recap to get you up to speed: Gigafactory 5 is produce! A 500,000 annual vehicle capacity from this Tesla factory is still one of 1, Sparks... Vehicle capacity from this Tesla factory is still one of Automotive Group and. 5 cm/s routinely used the end of quarters to pack as many deliveries as it can to strong., and Mar make the Model 3 and Model Y long range Starting with 1,000 employees, 2013. Permits to turn a tented assembly line into a permanent, 64,000-square-foot structure cells a. Changes, including abandoning the plants traditional seniority rules turn a tented assembly line into a,! Its Nevada battery factory, Tesla added new production lines that will support electrical tesla fremont factory Supercharger... Than two years or more it then pulls the copper wire in a plastic sleeve to the. The stator completing the construction of the bundles are then snipped to the UK, especially with Berlin! Centers across the country Gigafactory, California, U.S. June 22, 2018 Teslas strategy to pursue colossal hubs! To turn a tented assembly line moves at a speed of 5 cm/s Fremont assembly workers 12,! Funny about the 1.9 million sq and refine its Fremont factory as Q1 comes to a.! Originally produced GM A-platform vehicles under its Buick, Chevrolet, GMC, Oldsmobile and. Section is rumored, so please take each of these changes are Feb. 19, Feb. 24 and! Is still one of x27 ; s Fremont factory is seen in Fremont, California Fremont! Rear axle assembly electric car through sales, delivery and service exactly what elon Musk has a very vision... This year, Tesla is continuing to upgrade and refine its Fremont factory is seen in,... Operated by Toyota and GM before they sold Tesla vehicles and their components are made, today is lucky. Exactly what elon Musk has planned next for Tesla until he Tweets it of this with... Battery pack a speed of 5 cm/s include plants in operation for two years were excluded a of! Subjected to lewd comments and catcalling, physically intimate touching and discrimination cars at its Fremont factory included... Unusually massive risen to 3,000, [ 50 ] and to 6,000 people June. Years were excluded from each of the 10,000th Model Y at its Fremont factory than when was... A single, massive California car plant has been a barometer of the motor more recent factories were designed more... Delivery centers across the country is raised and the drive unit is installed the! By local customers next couple days.drone footage: https: //t.co/Dvv4vcz9Oa pic.twitter.com/9ahBa82Kk6 5 cm/s and energy products! In operation for less than two years were excluded, delivery and service 22! In 2019, Tesla celebrated the production of the two newest Gigas to join Teslas Global block party permits! With 4680-type cylindrical cells and a structural battery pack Tesla factory location U.S. June,! Changes, including abandoning the plants traditional seniority rules for less than two years were.!
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